Once the metal is at annealing point, let it sit for a few minutes until it is cool to touch - you are now ready to move on to the shrinking and stretching processes. *, M8 Softail Integrated Tail Light Housing Rear Fender 8" Rim Fat Boy, Breakout 260 Tire Raw, Softail Bobber Short Version 150 Tire Rear Fender Short Version, Fuel Bottle Holder 1,5 l, Smooth Design Brown, 9" The Lucky F*cker Rigid-Style Rear Fender, Cafe Au Lait Rear End Conversion Kit Fibre Seat Pan. promise. This allows you to tell when the metal is at annealing point (when the carbon layer or permanent marker disappears). Tyler Malinky is the CEO of Lowbrow Customs, which he founded back in 2004. A Bobber bike has a vintage, minimal, and simpler look. Cutting a chain relief (clearance for the chain) the rear fender. coil springs, and we used hairpin style springs instead. (4) CNC Machined steel bungs with 3/8-16 threaded hole with Leather Washers (2) 12" long 1/2" diameter steel rods. 3 $129.99. Once the motorcycle fender is planished to perfection, I run an orbital sander over the whole thing. Also fits other brands of wide custom Springers with similar front leg diameters as listed. Metal finishing was handled with a small grinder. Kevin and crew flattened the solo base and added metal to the Use the crown of your dolly to lift the lows and the flatter of the dolly to knock down the highs. Hes also about to launch off on his vintage triumph for our. This bobbed rear Sportster fender will fit rubber mount frames from 2004 and up. On the other side, some countries banned this ability, so you should check the law and see if you have the right to make serious changes to the exhaust. The bike was finally starting to look like a proper Bobber. Looking for a unique piece to help your Bobber stand out from the crowd? First, and most important, is to improve the comfortability of your motorcycle, and improve your driving experience, especially when you are going on long distances when seats of poor quality could cause damage to your back. Now that gives you a very clean look with that tab welded in there and the hole is drilled, it'll allow you to mount your fender straight and just bolt it to the outside of the fender which is great. edge. Find the wheel best suited to the profile of your fender (the curve at the end of your piece, that molds to the shape of your tire). This will stop the overall radius from getting too tight. What was left were the rear support bars, made from round-stock bent just a bit and then welded to the big heavy washers on the outside of the swingarm, and two small fabricated tabs on the upper end. the pie-cut earlier (and hidden by the upper part of the For example, the seats made from natural lather, mate color, and wide tires. of Opens in a new window or tab. There are two main reasons for changing the seats on your bike. turn and plug into the light-base. Note: Softail Evolution/TwinCam Models with 170-200 Tires (205mm Wide ), 488,88 101 In the end we had to cut the bottom The reason for this is, on a fender such as this GasBox fender for 16 and 18-inch rears, it's got a really nice sidewall for it, and this lends itself very well to this 2.0 style mounting kit. fender best fits our keep it simple Bobber project. There are 0 customer reviews and 5 customer ratings. the fender was block-sanded any remaining light paint will Alternatively, a slightly longer bolt and a half-thickness jam nut can be used (along with thread locker) for even more security. The harness going into the module looks like the main harness for the Space Shuttle, or a least the main harness for a Cadillac. Let us know. Shop Custom Motorcycle Fenders at Throttle Addiction If you're building or customizing your chopper or bobber, chances are you're going to need at least one fender. In the search results we show you all model specific wear and accessory parts, as well as custom parts and universal fitting products. Some late-model logos are actually decals that were Modify the seat. I repeat this process, constantly checking the radius of the fender until the 1-inch gap at both ends is achieved. It features no holes or mounts which allows you to customize it as needed but still keep that original styling. You will notice the metal starting to wrinkle, this is the metal trying to shrink, which is a good sign that youre on the right track. - Team-BHP - source: team-bhp.com, HONDA SHADOW ACE 750 (AMERICAN CLASSIC EDITION) - Blue - source: bluecollarbobbers.com, New Rage Cycles LED Fender Eliminator Triumph Bobber 2017 - source: revzilla.com, OLDYS CUSTOM COMPOSITES, Cool Custom Fenders For Your - source: oldinc.com, Custom Motorcycle Parts | TC Bros - source: tcbroschoppers.com, Anybody Do A Softail Bobber/chopper? $27.00. At 4 wide, its narrow but will keep the mud off your chestor back. or Best Offer The speedo and ignition switch wires simply disconnect from the fuel pump base on the bottom of the dash, after the dash was unbolted and tipped up off the tank. VIDEO: Review - Custom Motorcycle Fabrication Bungs and Tabs, Gas & Oil Filler Caps: How to Change Out for Custom Motorcycles . We've been making fender strut kits for many years but this is version 2.0. In this new series, I want to feature bike builders that have a certain skill that we can all learn from. All OEM Harley replacement fenders will come in raw steel, and require proper body work and prep before applying paint. I know a thing or two when it comes to making a motorcycle fender but sometimes you need an expert. You can either pause or stop the search to see all products in the store again! I then take a rubber mallet and a dolly suited to the curve I hold the piece over the dolly and use the mallet to hammer into the piece. I know a thing or two when it comes to making a motorcycle fender but sometimes you need an expert. Once you have cut your piece to size without losing a digit, make sure to deburr the edges, as you will be manhandling it quite a bit throughout this process. Hey, it's Tyler with Lowbrow Customs. Make sure to keep stretching your work back out in order to make the fender less curved. Add To Cart. This stock replacement fender is an OEM replica for Harley FX Shovelhead models 1973-1985. If you're in the mood for something more simplistic, we stock the ever popular motorcycle trailer fender. *, 443,04 This will turn up any pesky highs or lows that Ive missed, and create a more uniformed finish to be ready for painting or polishing. Now to planish this is to take out the highs and lows left from the shrinking and stretching processes. 1933 VL -- Rebirth of an American Classic. That wraps up this DIY tutorial on how to make a motorcycle fender. This can be very tricky if its your first time. tank is painted. Lay down the first layer of fiberglass onto your mock-up, placing the pre-cut strips as close to each other without overlapping. The following brands are exempt from additional discounts to the selling price: Baker Drivetrain, Biltwell, Coker Tire, Cannonball, Drag Specialties, GigaCycle Garage, Hunt Magneto, Jims USA, Kraft Tech Inc., Morris Magneto, S&S Cycle. Reply HELP for help and STOP to cancel. model bikes and the chassis and swingarm are the same so it If you're looking for a great alternative to the original Wassell ribbed motorcycle fender, you've found it. The aim here is to bring some attention to other Motorcycle builders that are doing great things, as well as share some of their knowledge and skills with you. STEP-BY-STEP HOW TO INSTALL A BOBBER REAR FENDER WITH PHOTOS Aligning the fender on the rear tire, supported by a piece of garden hose, to keep the distance off the tire even along the profile. On the other side, if you want to have an attractive bike that would make people turn around when you pass, use some high-quality colors. To build a bobber, you may either choose between a sporty look or a vintage older type. Check out this "DIY" Fender Strut Mount Kit! NO SPAM, EVER. Non stock item! Item This Bobber Rear Fender Strut Kit is functional hardware that looks good and also feels great, providing some extra styleas you roll MultiFIT Rear Fender Strut Kit (Odd-Long). This way when Email: tom@purposebuiltmoto.com. If the motorcycle fender arc is starting to come around to a good fit on the tyre, and youre happy with the curve, then its time to smooth out the larger golf ball dents that you created with your hammering. A clean Aluminium fender, and the stainless steel bar work you need to mount it up, . This Fat Bob fender is 7 wide and measures 38 along the top. Everything is made in the USA from 1018 mild steel for easy welding. And as the photos show, the project started up again about where it left off at American Thunder. Kevin agreed to knock out a solo seat in record time $133.09. Lightly run the fender through the middle of both wheels be patient, dont use too much pressure. - Team-BHP, Looking for a bobber rear fender Anyone have any good leads , Triumph Builds the Most Beautiful Motorcycle In Production , DIY Bobber Motorcycle Seat - Kartch Customs. *, 61,17 If you are passionate about motorcycles and have enough time and resources to start this hobby of customizing bobber bikes, the best way should be the buy an empty frame, and you can install every part all by yourself. Doug marked this line with a piece of tape and went to town with a zinger. If this seems a little outside your grasp, check out our off the shelf fender options for your custom project, Thanks for taking the time to read this, and make sure you go check out Keeleys bikes on Instagram and show him some love, Photography Captured for Wide of the Mark Documentary by Alexandra Adoncello, Your email address will not be published. The selection/deselection could not be synchronized with the server. Use the crown of your dolly to lift the lows and the flatter of the dolly to knock down the highs. This is a hard process to read about the best way to learn will be to get a practice piece, and the tools required and start hammering to see how the metal reacts. First, in the shaping process, you need to shrink the outside edge to create the curve. This meant pushing the fuse block with all its attendant fuses and relays, farther down into the cavity behind the battery which in turn meant cutting the ends off the two bolts that come into this area from behind, bolts that hold the lower bracket for the oil tank (yes, we did disconnect the battery before starting in on all this foolishness). I am customizing this into a scrambler for Wide of the Mark. This slick fender is a stripped down and cleaned up version of the 1952-1978 Harley Sportster fender. When you buy our parts, you are buying from riders for riders. 6" Wide Each part of the bike can be improved, and many people choose to design their seats, lights, exhaust system, and all other parts, if necessary. Aside from all that hes a total badass, and loves to shape aluminum. To start off, take a 1.6mm thick aluminum sheet. We offer chrome plated Wassell fenders, as well as steel Wassell fenders and aluminum Wassell motorcycle fenders. In order to create the shape you want, the aluminum has to go through a process called annealing. Work great on fenders that have a larger side wall. In the end, since some so many people love this hobby, you can connect with someone with more experience, or visit some bobber bike show, where you can see examples of how people managed to design their rides. Once the metal is at annealing point, let it sit for a few minutes until it is cool to touch you are now ready to move on to the shrinking and stretching processes. By helping you to understand these principles, you will be able to learn techniques and use them to make any size fender that your crazy motorcycle heart desires. Shrinking process. Another neat thing you can do is, drill the holes in your fender on one-inch centers and this tab could slip on the backside to the inside your fender and be welded all the way around. Raw finish. DIY; . Consent is not a condition to purchase. Theyll keep the dirt off your back while staying true to a classic taste. and the ignition switch is relocated with a Klock Werks bracket, the Can an Electric Bike Be Used as a Means of Exercise? All rights reserved. TC Bros. Universal Chopper/Bobber Fender Mounting Strut Kit. Included with this kit are the following pieces: (2) Oval, mild steel upper tabs, 1/4" thick, with 5/16"-18 threaded holes. As a general rule, I start out with a 600mm x 180mm sheet, which will be ample for a fender to fit a wheel with a front tire size of 100/90-19. The Indian Bobber runs 90HP at the rear wheel but we've seen the most gains in the mid range, this thing pull like a freight train. was left was one more trip to American Thunder. It is not held stock . off the decal, seal the raw metal, prime and paint. 84-07 Softail The shop did an excellent job and it only took them a morning. Just keep at it! Short Bobber Rear Fender Strut Covers For 04-21 Harley Sportster Custom XL 883. We started the mock up with a swingarm). FITS: Custom Front ribbed fender for Narrow Glide Sporster, Dyna, Shovelhead models using Narrow Glide 35mm or 39mm front forks. Making a Bobber out of a late model Softail seemed the First, in the shaping process, you need to shrink the outside edge to create the curve. Or two when it comes to making a motorcycle fender but sometimes you need to shrink outside! 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